Miller Thunderbolt 160 DC Stick Welder 907721
The Miller Thunderbolt 160 is a 160 amp DC stick welder that weighs only 15 pounds and operates on either 120 volt or 240 input power. The Thunderbolt 160 is nearly 100 pounds lighter than previous models and comes complete with shoulder strap and cable pouch. It features Miller’s MVP™ (Multi-Voltage-Plug) system which allows you to switch quickly and easily between 120 volt and 240 volt input power.
The Thunderbolt 160 DC stick welder has Hot Start™ technology for smooth, reliable arc starts and comes with Miller’s True Blue® 3 year warranty.
Process
- DC Stick (SMAW)
- Applications
Light Industrial Applications
Garage/job shops
Farm/ranch
Maintenance repair
Light production-line work
Shipyard install/repair - Features
- Nearly 100 pounds lighter so you can work smarter not harder by bringing the welder to the work. It’s portable so it’s easier to carry and store.
- Hot Start™ technology provides easy, quick and reliable arc starts.
- Precise, accurate, infinite amperage control and heat output.
- Dual voltage with multi-voltage plug (MVP™). Allows for connection to 120 or 240 volt receptacles without tools. Choose the plug that fits the receptacle and connect it to the power cord.
- Comes complete with
- Miller Thunderbolt 160 stick welder
- 10 ft. (3 m) No. 4 electrode cable with heavy-duty electrode holder
- 10 ft. (3 m) work cable with clamp
- 6.5 ft. (2 m) power cord with MVP™ plugs for 120 V and 240 V
- Cable pouch

Portable
- Nearly 100 pounds lighter so you can work smarter not harder by bringing the welder to the work. It’s portable so it’s easier to carry and store.
Hot Start™ Technology
- Hot Start™ technology provides easy, quick and reliable arc starts.

Multi-Voltage Plug (MVP)
- Allows for connection to 120- or 240-volt receptacles without tools. Choose the plug that fits the receptacle and connect it to the power cord.
Amperage Control
- Precise, accurate, infinite amperage control and heat output.
PROCESSES
Title | Thunderbolt 160 DC Stick Welder |
---|---|
Industries Interests | DIY / Home Hobbyist Farm and Ranch Maintenance and Repair – Field Operations Shipbuilding |
Weldable Metals | Steel Stainless Steel |
Input Voltage | 110/115/120 V 220/230/240 V |
Input Phase | 1-Phase |
Input Hz | 50 / 60 Hz |
Current Type | DC |
Rated Output | 120V: 65A @ 20% duty cycle; 240V: 160A @ 30% duty cycle |
Max Open Circuit Voltage | 91 VDC |
Amperage Range | 20 DC – 80 DC 20 DC – 160 DC |
Portability | Strap |
Weld Output | CC |
Net Width | 7.125 in |
Net Height | 10.5 in |
Net Length | 13.375 in |
Net Weight | 15 lbs |
Warranty | 3 Years |
- 10 ft. (3 m) No. 4 electrode cable with heavy-duty electrode holder
- 10 ft. (3 m) work cable with clamp
- 6.5 ft. (2 m) power cord with MVP plugs for 120V and 240V
- Cable pouch
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