
Easy-to-understand interface
- 7-inch color LCD display ensures proper machine setup and parameter selection, reducing setup time and increasing weld time.

Versatility
Capabilities include MIG, pulsed MIG and flux-cored welding.

Pulsed MIG welding delivers higher quality
- Lower heat input for less distortion on thin materials, less spatter minimizes post weld grinding and rework allowing more welding time. Perform welding applications that couldn’t be done in the past.

MDX-250 MIG Gun w/ AccuLock™ S consumables
- AccuLock liner loads from the front and locks at the front and back to insure proper alignment for flawless wire feed path. New rubber overmold and ball -and-socket handle design improves grip and reduces welder fatigue. New Industrial Bernard AccuLock™ S contact tips provide superior Spray and Pulsed MIG arc performance

Auto-Set™ Elite
- offers predefined weld settings to increase ease of use and ensure that the job is done right for operators of all skill levels.

Portability – Machine only weighs 84 lb
- Weight is reduced by more than 50 percent compared to the Millermatic 252.

Program mode allows easy save and recall of favorite weld settings
- Deliver more productivity, consistent quality by welders of all skill levels by using prequalified weld settings. Minimize supervisor need to intervene.

Optional EZ-Latch™ running gear
- Operators no longer need to use lift truck to load machine and running gear into the truck. Latches secure machine to running gear. Simply loosen the latch retaining knob and rotate latches to disengage machine from running gear for easy portability.

Auto-Line™ Technology
- For portability and reliability, this inverter power supply allows for any single-phase input voltage hookup (208–240 V) with no manual linking, providing convenience in any job setting. Ideal solution for dirty or unreliable power.
PROCESSES
GENERAL SPECIFICATIONS
Title | Millermatic® 255 MIG/Pulsed MIG Welder – 208/240V |
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Industries Interests | Auto Repair Boat / Yacht Commercial Truck and Trailer Education / Training Fabrication Farm and Ranch Maintenance and Repair – Field Operations Maintenance and Repair – In Plant Manufacturing Metal Art / Sculptures Racing / Customizing / Restoring |
Material Thickness | Mild Steel 24 ga. (.51 mm) – 1/2 (13 mm) Aluminum 18 ga. (1.02 mm) – 1/2 (13 mm) |
Weldable Metals | Aluminum Stainless Steel Steel |
Input Voltage | 208 V 220/230/240 V |
Input Phase | 1-Phase |
Input Hz | 50/60 Hz |
Input Amperage | 31.4 |
Current Type | DC |
Rated Output | 230 A at 25.5 V, 60% duty cycle |
Max Open Circuit Voltage | 87 VDC |
Amperage Range | Amperage Min Max 20 A – 350 A |
Wire Feed Speed | IPM Range 50 IPM – 800 IPM |
Wire Diameter | Solid Steel 0.023 in – 0.045 in Stainless Steel 0.023 in Flux Cored 0.03 in – 0.045 in Aluminum 0.035 in – 0.047 in |
Spool Size | 12 in (305 mm) |
Portability | Handle(s) Running Gear / Cart (Optional) |
Weld Output | CV |
Net Width | 13.75 in |
Net Height | 19.25 in |
Net Length | 26.25 in |
Net Weight | 84 lbs |
Warranty | 3 Years Miller’s True Blue Warranty |
- Power source with 10 ft. (3 m) power cord
- 15 ft. (4.5 m) 250-amp MDX™-250 MIG gun w/ Bernard® AccuLock™ S consumables for .035/.045 in. (0.9/1.2 mm) wire
- 10 ft. (3 m) work cable and clamp and 50mm Dinse-style connector
- Flow gauge regulator and gas hose for argon or AR/CO2 mix
- Extra contact tips
- .035/.045 in. (0.9/1.2 mm) reversible drive rolls
- Material Thickness Gauge
NOT INCLUDED
- Shielding gas and safety equipment not included.
- Shielding gas (for welding with solid wire [GMAW])
- Welding wire
- Push-Pull Gun (for welding aluminum)
- Spool Gun (for welding aluminum)
- Flux cored drive rolls (for welding with flux cored wire [FCAW])
- Personal safety products (helmet, gloves)